Biblio

Existing systems allow manufacturers to acquire factory floor data and perform analysis with cloud applications for machine health monitoring, product quality prediction, fault diagnosis and prognosis etc. However, they do not provide capabilities to perform testing of machine tools and associated components remotely, which is often crucial to identify causes of failure. This paper presents a fault diagnosis system in a cyber-physical manufacturing cloud (CPMC) that allows manufacturers to perform diagnosis and maintenance of manufacturing machine tools through remote monitoring and online testing using Machine Tool Communication (MTComm). MTComm is an Internet scale communication method that enables both monitoring and operation of heterogeneous machine tools through RESTful web services over the Internet. It allows manufacturers to perform testing operations from cloud applications at both machine and component level for regular maintenance and fault diagnosis. This paper describes different components of the system and their functionalities in CPMC and techniques used for anomaly detection and remote online testing using MTComm. It also presents the development of a prototype of the proposed system in a CPMC testbed. Experiments were conducted to evaluate its performance to diagnose faults and test machine tools remotely during various manufacturing scenarios. The results demonstrated excellent feasibility to detect anomaly during manufacturing operations and perform testing operations remotely from cloud applications using MTComm.

Technical debt is an analogy introduced in 1992 by Cunningham to help explain how intentional decisions not to follow a gold standard or best practice in order to save time or effort during creation of software can later on lead to a product of lower quality in terms of product quality itself, reliability, maintainability or extensibility. Little work has been done so far that applies this analogy to cyber physical (production) systems (CP(P)S). Also there is only little work that uses this analogy for security related issues. This work aims to fill this gap: We want to find out which security related symptoms within the field of cyber physical production systems can be traced back to TD items during all phases, from requirements and design down to maintenance and operation. This work shall support experts from the field by being a first step in exploring the relationship between not following security best practices and concrete increase of costs due to TD as consequence.