EAGER: Cybermanufacturing: Design of an Agile and Smart Manufacturing Exchange: Enabling Small Businesses through Standardized Protocols and Distributed Optimization

Abstract: This EArly-concept Grant for Exploratory Research (EAGER) award supports fundamental research on the design of an agile manufacturing exchange system (MES) in which suppliers of raw materials, assemblers, transportation companies, etc., will participate through standardized protocols to fulfill complex manufacturing orders. This design will provide the foundation for a smart software mediation layer (i.e., a "broker") that will enable a MES to be self-learning and adaptive to dynamic/diverse service requests and resource availability, as well as support a large network of service providers and users within a complex information ecosystem. The economic competitiveness of the U.S. depends on new and innovative methods for intelligent mass customization systems for the manufacturing sector, which will enable the processing of small-sized and diverse orders that demand almost instant fulfillment. The MES will enable this transformation by supporting on-demand integration of resources, graceful recovery from failures, and dynamic adaptation without any disruption in operations. In order to meet these goals, research will be focused on adaptation to emerging system behaviors by dynamically evolving optimization strategies in real-time. Users and providers will be connected in a dynamic manufacturing network that will accommodate multiple product flows, uncertainty in links between providers and themselves, and fault tolerance to provide service despite failed network components. This level of adaptation, seamless efficiency, and uninterrupted service will constitute a significant step forward towards a smart MES. The research goals will be accomplished through the design of a distributed real-time optimization and knowledge discovery framework that will address workflow optimization, resource allocation, and data-driven performance prediction in a dynamic manufacturing network of users, brokers, and providers. The specific research tasks include online admission control policies, dynamic production planning, analysis and prediction of service-level performance for forecasting, distributed methods for dynamic resource allocation under uncertainty, and visual analytics techniques to support human decision makers and situational awareness.